贾燕1,赵永涛2,张红松2

为确定ZrO2/莫来石热障涂层的单层最佳厚度,采用有限元技术研究单层厚度对ZrO2/莫来石热障涂层热冲击应力的影响。结果表明,莫来石层厚度为0.25mm时,涂层表面及ZrO2/莫来石界面处具有最大热应力,而其它莫来石层厚度时涂层内部热应力则受莫来石层厚度影响不明显。当ZrO2层厚度为0.3mm时,ZrO2/莫来石涂层中的热应力在整个横向距离范围内保持稳定,而其它情况下涂层中的热应力则与ZrO2层厚度成正比。涂层表面处的径向热应力大于ZrO2/莫来石界面处的对应值。     

基于Flow-3D的高速水流无压溢洪洞内消能工数值模拟

针对目前高速水流消能形式存在的缺点,基于Flow-3D软件,采用RNGκ-ε模型、Tru-VOF法模拟了无压洞式溢洪道内消能墩附近的水流运动特性,结合洞塞式消能工的消能机理和水工模型试验,对比分析了内消能墩附近的水流流态、流速分布、压强分布、水面线和消能率等。结果表明,在控制断面束窄度的条件下,消能墩附近流态不会影响洞内安全,消能效果较好,消能墩对墩后水流影响距离较短,为在洞内设置多组消能墩提供了依据。研究成果可为类似工程提供参考。     

运行工况对多向扰流强化管CaSO4污垢特性的影响

为更深入并准确研究运行工况条件对多向扰流强化管CaSO_4污垢特性的影响,基于FLUENT软件的UDF功能构建了恒壁温条件下结垢传质过程与温度场的耦合作用关系,进一步采用田口法对运行工况致垢的贡献率进行了模拟比较,分析了贡献率较大的运行工况对污垢特性的影响。结果表明:溶液溶度致垢的贡献率占53.2%,而壁面温度、进口流速和进口温度的贡献率分别为22.2%、19.3%和5.3%;溶液溶度在4.0～2.5 kg/m~3,污垢热阻降低达90.47%,并且随溶度降低其相邻溶度间降低比例基本不变;壁面温度在340.0～315.0 K时,污垢热阻降低了65.22%,在前一阶段相邻温度间降低比例基本上不变,当达到320.0 K后降低明显;流速在1.0～2.5 m/s时,随流速的增加,污垢热阻降低68.65%,且随流速的增加,相邻流速间降低的速度明显减缓。     

并联混合动力汽车能量管理与转矩协调控制策略

研究并联混合动力汽车的控制策略。基于发动机输出转矩最优的能量管理策略,对并联混合动力汽车在工作模式切换中的相互配合问题,提出发动机动态转矩控制+动力电池荷电状态(state of charge,SOC)干预+电机转矩补偿控制的转矩协调控制方法;在Matlab/Simulink/Stateflow平台搭建整车能量管理控制策略模型,控制发动机工作在高效率区,保证发动机输出最优转矩;根据电池的SOC干预电机的运行状态,协同发动机提供整车需求转矩。在Cruise平台下建立整车模型,以新欧洲驾驶周期作为循环工况进行离线仿真。结果表明,能量管理与转矩协调控制策略能够有效分配电机和发动机的转矩输出,满足混合动力汽车多模式切换的要求。     

潮流能水平轴水轮机在剪切来流下的水动力分析

采用基于计算流体力学方法的全尺度数值模拟计算,建立了适用于潮流能水轮机模拟的剪切来流环境,通过数值计算结果,对潮流能水轮机随时间变化的宏观力和流场特征进行了系统分析,探索水轮机在复杂工况下的水动力特性规律。结果表明,水轮机整个叶轮的总体平均受力在剪切流工况中未受到明显影响; 单个叶片的瞬态轴向力系数和瞬态轴向扭矩系数在旋转周期内出现了明显的周期性变化,且周期性变化幅值随转速增大而增大; 非定常的瞬时轴向扭矩和力的周期性振荡容易引起单个叶片的结构性振动,可能对水轮机的机械结构造成影响。     

Effect of temperature on fast forging process of Mg-Ni samples for fast formation of Mg2Ni for hydrogen storage

Fast-Forging was used as a Severe Plastic Deformation technique to process Mg/Ni fine powder mixtures at a ratio corresponding to the eutectic composition. The samples were processed at different temperature, increased successively from room temperature up to above 500 °C. The one shock forging operation led to a reduction rate comprised between 80 to more than 90% depending of the applied temperature. Interestingly, a threshold temperature was pointed out for which amounts of the binary Mg₂Ni alloy were directly synthesized in increasing proportions when increasing temperature. A maximum amount of Mg₂Ni was synthesized according the nominal proportions at the highest applied temperature. Besides, numerical simulations were developed to consider and integrate to the forging process, the heat arising from the mechanical energy at deformation. Interestingly the total temperature at shock – heat applied to and heat developed in – indicates that the threshold temperature correspond well with the eutectic temperature as reported in the phase diagram. Early hydrogenation cycles suggest that both mechanical defects in brittle Mg and presence of amounts of Mg₂Ni as catalyst should be combined to optimize the hydrogenation characteristics.     

CFD modeling of thermal contact resistance between solid contacting surfaces

Heat transfer has considerable applications in different industries such as designing of heat exchanger, nuclear reactor cooling, control system for spacecraft, and designing of microelectronics cooling. As the surfaces of two metals contact each other, this issue becomes so crucial. Thermal contact resistance (TCR) is one of the key physical parameters in heat transfer of mentioned surfaces. Measuring the experimental value of TCR in laboratory is highly expensive and difficult. As an alternative, numerical modeling methods could be engaged. In this study, inverse problem method solution is utilized as a proper method for estimation of TCR value. In this order, three different configurations (flat-flat, flat-cylinder, and cylinder-cylinder) were utilized in two steady and unsteady state conditions to predict the value of TCR. A comparison between the measured values and obtained values from the simulation show the errors for flat-flat, flat-cylinder, and cylinder-cylinder configuration after 10 min from starting the experiment are 4.6074%, 0.1662%, and 0.5622%, respectively. And in steady-state condition, the corresponding errors are 6.06e-3%, 1.506%, and 0.846%, respectively. In conclusion, the final results establish the fact that the inverse problem method solution can predict TCR values between contacting surfaces.     

近似完全匹配层边界条件吸收效果分析及衰减函数的改进

完全匹配层边界条件存在两个问题，一是如何减少实际应用带来的额外存储量以及提升计算速度，另一个是如何提升匹配层的吸收效果。对于第一个问题发展了多种非分裂形式，本文采用一种直接对波场进行变换的新型非分裂方法，相比卷积完全匹配层具有不改变方程的形式以及易于实现等优势。对于如何进一步提升完全匹配层吸收效果，没有太大的进展。这是因为离散差异使匹配层的吸收问题更为复杂，一般采取增加匹配层层数的措施缩小离散差，但是又会导致计算量和存储量的增加。本文以在不增加匹配层层数以及不减小理论误差的情况下减小离散差异所带来的虚假反射为目的，分析传统的衰减因子，研究匹配层的吸收机理，设计新的衰减因子，以提高完全匹配层的吸收性能。新衰减因子能够进一步削弱虚假反射振幅，在匹配层层数为5~20层时，对应的边界反射振幅只有改进前的40%~80%。     

Numerical modeling of effect of slot on bubble motion in aluminum electrolytic process

A transient three-dimensional (3D) model was established to understand the bubble motion in an industrial electrolytic process. An anode with a new design was tested. It incorporates two slots that allow an efficient removal of gas bubbles. The electromagnetic fields were described by solving Maxwell's equations. The bubble movement was studied with two-way coupling Euler–Lagrange approach. The interplay of current density and bubble nucleation rate was included. The collision and coalescence of bubbles were considered. Random walk module was invoked for involving the chaotic effect of the turbulence. The numerical results were validated by experimental measurements. The results indicate that the current distribution and the bubble nucleation periodically change. Due to the slot, the bubble elimination heavily increases. The contribution of the slot to the bubble removal exceeds 50% in the case of three currents, and the promotion of the slot decays with increasing the current.     

水平斜插板透空式防波堤消波性能数值模拟

通过改进已有的防波堤模型，建立了一种新型水平斜板透空式防波堤模型。基于VOF方法建立了波浪与水平斜板防波堤相互作用的数值模型。经数值模拟研究了该新型水平斜板防波堤结构对波浪透射系数的影响，主要考虑了斜板角度、波陡、相对板间距、相对板宽和相对出水高度等因素对防波堤消波效果的影响。模拟结果显示:①水平斜插板透空式防波堤比水平板透空式防波堤的消波效果好。在斜插板作用下，随着斜板角度增大，透射系数逐渐增大，但增幅逐渐减小；②随着波陡增大，透射系数先减后增；③随着水平板间距增加，透射系数增大；④随着防波堤相对板宽的增大，透射系数逐渐减小；⑤随着防波堤出水高度增加，透射系数先减后增。结果表明，该新型结构防波堤的消波效果显著，可以很好地消减波浪，应用前景良好。